ELECTROCOATING SYSTEM |
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MANUFACTURER |
TTX |
TYPE |
MONORAIL |
DESIGN LINE SPEED |
6.6 FPM |
PART SIZE |
24" W X 60" H X 12" DOT |
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WASHER |
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NUMBER OF STAGES |
11 |
ALL STAGES-TANKS ARE 8 GA 304 SS |
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ALL SPRAY STAGE HOUSING & DRAIN- 8 GA 304 SS |
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IMMERSION STAGES HOUSING & DRAINS - 18 GA 304 SS |
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LENGTH |
310 FT U SHAPED |
TYPE HEAT |
HOT WATER BOILER |
HEATED STAGE |
1, 2, 6 |
BTU'S PER HOUR |
6 MM BTU'S |
VERTICAL PUMPS |
GUSHER |
SNAP ON NOZZLES: BEX |
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PVC AND CPVC HEADERS AND RISERS |
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STAGE 1 - SPRAY CLEAN - 160 DEF. F - 11 RISERS |
90 SECS (@ 6.5 FPM) |
STAGE 2 - IMMERSION CLEAN + 2 RISERS - 160 DEG. F. |
160 SECS (@ 6.5 FPM) PLUS 3 SEC MIST HALO BEF. & AFT. |
STAGE 3 - SPRAY RINSE - 5 RISERS - AMBIENT |
36 SECS (@ 6.5 FPM) |
STAGE 4 - IMMERSION RINSE + 2 RISERS - AMBIENT |
50 SECS (@ 6.5 FPM) PLUS 3 SEC MIST HALO BEF. & AFT. |
STAGE 5 - IMMERSION COND RINSE + 1 RISER - AMBIENT |
50 SECS (@ 6.5 FPM) PLUS 3 SEC MIST HALO AFT. |
STAGE 6 - IMMERSION ZINC PHOS + 2 RISERS - 135 DEG F. |
160 SECS (@ 6.5 FPM) PLUS 3 SEC MIST HALO BEF. & AFT. |
STAGE 7 - SPRAY RINSE - 5 RISERS - AMBIENT |
36 SECS (@ 6.5 FPM) |
STAGE 8 - IMMERSION RINSE + 2 RISERS - AMBIENT |
50 SECS (@ 6.5 FPM) PLUS 3 SEC MIST HALO BEF. & AFT. |
STAGE 9 - SPRAY NC SEAL - 5 RISERS - AMBIENT |
36 SECS (@ 6.5 FPM) |
STAGE 10 - IMMERSION R.O. - AMBIENT |
50 SECS (@ 6.5 FPM) |
STAGE 11 - SPRAY R.O. - 3 RISERS - + 1 REC.RO + 1 FRESH R0 |
18 SECS (@ 6.5 FPM) PLUS 3 SEC R.O. HALO BEF. & AFT. |
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E-COAT SYSTEM |
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CONFIGURATION |
MONORAIL |
TYPE |
SINGLE TANK |
ECOAT TANK LENGTH |
47 FT 3 IN |
POST RINSES |
3 - SPRAY, IMMERSION, SPRAY |
UF UNIT |
4 @ 8 IN SPIRAL WOUND |
STAINLESS HEAT EXCHANGERS |
1 |
PACKAGE CHILLER UNIT |
1 |
RECTIFIER |
CONTROLLED POWER - 600 AMP DC / 400 VOLT DC OUTPUT |
RO SYSTEM WITH SOFTNER |
1 |
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BAKE OVEN |
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CONFIGURATION |
4 PASS OVERHEAD, BOTTOM ENTRY |
TYPE |
GAS FIRED CONVECTION 3.5 MM BTU'S |
TIME IN OVEN |
40 MINUTES (@ 6.6 FPM) |
OPERATING TEMPERATURE |
375 - 400 DEG F |
LENGTH |
83 FT 6-1/4 IN |
WIDTH OVEN |
20 FT 8-1/4 IN PLUS - MOUNTED ON SIDE OF OVEN, OVERHEAD |
WIDTH BURNER BOX |
6 FT 7-1/8 IN |
HEIGHT |
25 T - 1 IN - FACTORY FLOOR TO TOP OF OVEN |
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9 FT 10 IN - BOTTOM OF OVEN TO TOP OF OVEN |
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8 IN BEAM UNDER OVEN |
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14 FT 7 IN - CONVEY. ELEVATION FACTORY FLOOR TO UNDER BEAM |
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CONVEYOR SYSTEM |
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TYPE |
MONORAIL |
SIZE |
348 - 3" WITH C HOOKS |
DESIGN LINE SPEED |
6.6 FPM VARIABLE |
TYPE DRIVE |
2 CATERPILLAR |
180 DEG TAKE UP |
1 |
NUMBER OF 90 DEG TURNS |
PER LAYOUT DRAWING |
NUMBER OF 180 DEG TURNS |
PER LAYOUT DRAWING |
OILIER |
INCLUDED |
CONVEYOR SUPPORTS |
INCLUDED |
SWITCHES |
PER LAYOUT DRAWING |
TROLLEYS |
18 INCH CENTERS - FULL BALL COMPLEMENT OPEN |
GRAPHALLOY WHEEL TURNS IN BAKE OVEN |
4 @ 8 FT DIAMETER |
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WASTE TREATMENT SYSTEM |
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WASTE TREATMENT CONTROL PANEL |
1 |
CLEANER DUMP HOLDING TANK |
1 |
DWELL TANK |
1 |
COMPOST SAMPLE TANK |
1 |
PHOSPHATE DUMP/DECANT TANK |
1 |
CLARIFIER |
1 |
SLUDGE THICKNER TANK |
1 |
EQUALIZATION TANK |
1 |
BULK RESIN STORAGE TANK |
1 |
PH ADUSTMENT |
2 |
MISC TREATMENT TANKS |
1 FLOC, 1 COAG, 2 CAUSTIC, 2 ACID, 1 WASTE OIL CONTAINER |
CLEANER OIL CRACKER PAINT DETACK TANK-CONE BOTTOM. |
1 |
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LAB CONTROL ROOM |
12 FT WIDE BY 16 FT LONG WITH AIR CONDITIONER |
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SYSTEM PRICING |
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EQUIPMENT PRICE AS WOULD BE INSPECTED |
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EQUIPMENT REMOVAL |
To Be Determined |
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SYSTEM INSTALLATION** |
To Be Determined |